1. Intake & Profiling
Incoming organics are scanned, weighed, and assigned a nutrient profile before entering the clean zone.
- Digital manifests & generator analytics
- Rapid moisture + pH testing
- Foreign material removal and documentation
Closed-Loop Operations
Valorization Process
Every kilogram of organic residuals is mapped, conditioned, and transformed through a 14-day program that yields nutrient-dense larvae and biologically active frass. Our modular units pair precise bioconversion with real-time analytics to guarantee repeatable outcomes.
Traceable • Biosecure • Data-Driven
Stage by Stage
From Residual to Revenue
The valorization line combines intuitive operator tasks with automated controls. Each stage is tracked through our production console, ensuring HACCP, biosafety, and performance metrics are captured.
2. Pre-Processing
Feedstocks are milled, blended, or pasteurized to align with larvae dietary targets.
- Particle size reduction & homogenization
- Thermal kill steps for risk materials
- Batching for optimal C:N ratios
3. Inoculation & Ramp-Up
Starter larvae populations are paired with conditioned feed in sealed rearing trays.
- Automated larvae dosing per tray
- Lot tracking with QR-coded inventory
- Early-life density monitoring
4. Growth & Stewardship
Climate-controlled racks keep larvae within optimal humidity, airflow, and thermal bands.
- IoT sensors for temperature, CO₂, NH₃ and VOCs
- Automated misting & aeration schedules
- Benchmarks for feed conversion and weight gain
5. Harvest & Separation
Larvae are separated from frass using vibration screens and density sorting.
- Humane cold-stunning before processing
- Fractionating juvenile larvae for seed stock
- Inline moisture adjustment for both outputs
6. Finishing & Packaging
Outputs are stabilized to meet product specifications and packaged with full traceability.
- Drying, pressing, or pelletizing modules
- Lot-coded labelling and palletization
- QA release tied to retain samples
Process Governance
Controls That Protect Every Batch
Our operating system integrates with on-unit PLCs and handheld devices to surface real-time alerts. Operators follow digital SOPs with photo verification while supervisors receive compliance dashboards. The result is a consistent, auditable process that satisfies feed, fertilizer, and environmental regulators.
Lot-linked lab results tied to moisture, protein, lipid, and pathogen screens
Automated sanitation prompts triggered between feedstock class changes
Biosecurity zoning with badge-controlled access and airflow segregation
Predictive maintenance alerts for grinders, conveyors, and HVAC assets
Production Rhythm
Fourteen-Day Valorization Timeline
Day 0
Feedstock Certification
Approved organics dispatched from partner sites and staged inside the conditioned inbound bay.
Days 1-3
Conditioning + Inoculation
Blended diets paired with neonate larvae; densitometry and moisture calibrations logged.
Days 4-9
Accelerated Growth
Larvae reach peak feed conversion; climate data automatically recorded every 15 minutes.
Days 10-11
Harvest Preparation
Bins rotated for final purging; feed withheld for 18 hours to enhance gut clearance.
Days 12-13
Separation & Finishing
Larvae separated, chilled, and directed to oil pressing or meal drying; frass is screened and equilibrated.
Day 14
QA Release & Dispatch
Lot certificates issued, inventory synced with ERP, and logistics bookings triggered.
Ready to Valorize Your Organics?
We engineer capacity around your waste profile, utility envelope, and downstream product goals. Book a technical feasibility session to review layouts, utility loads, and projected ROI.