Food Manufacturers
Bakeries, produce processors, and ready-meal producers divert high-volume organic by-products.
- Eliminates landfill tipping fees
- Turns QC rejects into animal feed inputs
- Supports zero-waste brand commitments
Collaborative Deployments
Partnerships & Modular Unit Programs
We work with waste generators, municipalities, and industry leaders to install BSFL modules on-site. Together we cut hauling costs, meet regulatory requirements, and create new revenue streams from feed and frass.
Modular • Financeable • Compliance-Ready
Ideal Partners
Who Benefits From On-Site Valorization
Grocery & Distribution Centers
Regional distribution hubs manage expired or damaged goods with minimal hauling.
- Reduces transport miles and associated emissions
- Frass returns to supplier farms to close nutrient loops
- Compliance with state organics diversion mandates
Universities & Campuses
Dining hall waste and research programs integrate into living labs.
- Engages students in circular economy projects
- Offsets composting costs with frass for campus landscaping
- Aligns with climate action and zero waste plans
Breweries & Beverage Producers
Spent grain, yeast, and fruit pulp convert to larvae feed without spoilage concerns.
- Consumes wet residues before they sour
- Larvae meal sold back to partner farms or feed mills
- Heat capture integration options
Municipal Transfer Stations
Cities meet organics diversion laws while creating local employment.
- Modular units fit existing waste management footprints
- Frass supports urban agriculture and parks
- Eligible for environmental grant funding
Livestock & Aquaculture Farms
On-farm installations recycle manure-adjacent feedstocks into feed and soil amendments.
- Reduces feed import reliance
- Improves manure management and odor control
- Frass reinvested into pasture and crop fertility
Modular Units
How Our On-Site Systems Work
Each deployment uses climate-controlled modules sized to your waste stream. Units include feedstock intake, larvae rearing racks, harvest stations, and frass finishing equipment. Remote monitoring dashboards give stakeholders real-time visibility into throughput, quality, and savings.
Daily processing capacity from 0.5 to 10 tons per module cluster
Automated climate management for larvae welfare
Built-in QA lab for nutrient, moisture, and pathogen checks
Predictive maintenance and uptime tracking
Assurance & Governance
Regulatory Alignment & Compliance Programs
Our valorization platform operates within comprehensive regulatory frameworks covering feed, fertilizer, worker safety, and environmental stewardship. We deliver documentation, training, and audit support from day one.
HACCP • GMP • ISO-Informed
Compliance Pillars
Integrated Frameworks
Food & Feed Safety
We operate HACCP and GMP programs aligned with FDA, AAFCO, and CFIA guidance.
- Process flow hazard analysis with critical control points
- Supplier verification and incoming material testing
- Recall and traceability drills twice per year
Fertilizer Regulations
Frass products hold the necessary state registrations and labeling approvals.
- Guaranteed analysis validation per batch
- OMRI and CDFA organic input compliance for select SKUs
- Labeling aligned with state fertilizer laws
Environmental Stewardship
Permitting, monitoring, and reporting ensure adherence to environmental regulations.
- Stormwater Pollution Prevention Plans (SWPPP)
- Odor and vector control SOPs with recordkeeping
- Air quality and wastewater monitoring where required
Worker Safety & Biosecurity
Comprehensive safety programs protect staff and ensure biosecure operations.
- OSHA-aligned training and lockout/tagout procedures
- PPE protocols and hygiene zoning
- Incident response plans and drills
Documentation Suite
Auditable Records & Digital SOPs
Our digital quality management system centralizes documentation, approvals, and training records. Partners access portals for regulatory submissions and audit readiness with version-controlled SOPs.
Documented SOPs with multimedia instructions for every task
Electronic batch records and lot traceability
Automated reminders for calibrations, sanitation, and training
Corrective action workflows with root cause analysis
Training & Culture
Building Competency Across Teams
Onboarding Programs
Blended learning curriculum combines classroom, online modules, and shadowing for operators.
Certification Pathways
Team members earn certifications in food safety, first aid, forklift operation, and confined space.
Continuous Improvement
Monthly safety talks, quarterly internal audits, and annual third-party assessments drive improvement.
Global Readiness
Planning for Export & International Expansion
International Standards
Compliance roadmaps cover EU Category 3 materials, CFIA, and ASEAN insect feed regulations.
- Documentation packages for customs & border control
- Country-specific labeling and ingredient statements
- Risk assessments for cross-border logistics
Certifications Pipeline
We pursue voluntary certifications to meet customer and retailer requirements.
- ISO 22000 / FSSC roadmap
- GlobalG.A.P. add-on modules for animal feed
- Regenerative Organic Alliance soil amendment criteria
Access Compliance Playbooks
Request our regulatory checklist, training catalog, and sample audit packages to streamline your approval process.
Engagement Path
From Feasibility to Full Operations
Week 0–4
Feasibility & Waste Audit
Quantify waste volumes, compositions, and infrastructure to model unit sizing and economics.
Week 5–8
Design & Permitting
Finalize layouts, integrate utilities, and submit permitting packages with our regulatory partners.
Week 9–16
Fabrication & Installation
Assemble modules, commission equipment, and connect data systems.
Week 17–20
Training & Ramp-Up
Hands-on staff training, digital SOP onboarding, and initial production runs with technical support.
Post-Go-Live
Optimization & Scale
Ongoing analytics, maintenance, and product commercialization support with quarterly review meetings.
Let’s Build Your Waste-to-Value Partnership
Share your waste profile, sustainability goals, and site constraints. We’ll provide a tailored business case, regulatory roadmap, and deployment plan to turn organic waste into high-value feed and frass.
Nutrition Engineering
Nutrition for BSFL (Moved from the former Nutrition tab)
Our larvae diets are engineered to maximize protein deposition, beneficial lipids, and bioactive compounds. Feedstock blends are tuned by nutrient analytics, microbial monitoring, and growth performance modeling.
Data-Informed • Welfare-Focused • Consistent
Formulation Pillars
Designing the Most Nutritious Larvae
Feedstock Mapping
Every ingredient is characterized for macro and micronutrients, fiber, and inhibitory compounds.
- Rapid NIR spectroscopy for protein, fat, and moisture
- Mycotoxin and heavy metal screening
- Seasonal trend library for key waste streams
Diet Architecture
Blends are created to hit target amino acid ratios, energy density, and chitin thresholds.
- Dynamic carbon-to-nitrogen balancing models
- Functional additives (yeasts, microbes, enzymes)
- Larvae welfare checks for density & behavior
Performance Analytics
Every batch is benchmarked against growth rates, conversion, and larvae health KPIs.
- Automated weight gain logging by tray
- AI-assisted anomaly detection on environmental data
- Feedback loop to refine diet SKU-specific formulations
Feedstock Matrix
Curated Ingredients for Larval Success
We blend pre-consumer produce, spent grains, brewery yeast, pre-treated proteins, and fiber carriers to build a diet that is energy-dense yet digestible. Each ingredient class is paired to deliver complementary nutrients while maintaining consistent moisture and texture profiles for larvae feeding behavior.
| Ingredient Class | Role in Diet | Inclusion Range |
|---|---|---|
| Vegetable & Fruit Residues | Carbohydrate energy, moisture regulation, vitamin complexes | 25–40% |
| Spent Grains & Bakery | Protein backbone, amino acid diversity, fiber structure | 20–35% |
| Fermentation By-Products | Live microbes, B-vitamins, lauric acid precursors | 10–18% |
| Oilseed Press Cakes | Essential fatty acids, mineral enrichment | 8–15% |
| Fiber & Bulking Agents | Chitin balance, gut motility, tray aeration | 5–10% |
Laboratory & Monitoring
Data Infrastructure Behind the Diet
Nutrient Analytics
Our onsite lab runs proximate analysis, fatty acid profiles, and amino acid chromatography every batch.
- Weekly trend reports to adjust blending ratios
- Customizable nutrient targets by customer specification
- Integrated with ERP for automatic COA generation
Microbial Ecology
We actively manage beneficial microbes that support larvae digestion and frass biosphere development.
- DNA-based microbial fingerprinting
- Inoculation strategies for Bacillus, Lactobacillus, and yeast consortia
- Monitoring of metabolites for early warning signals
Operational Practices
Maintaining Larvae Health & Consistency
Diet alone does not guarantee outcomes; we pair nutrition with stewardship practices that protect larvae welfare. Our technicians track behavior, density, and moisture to ensure feed is accessible and digestible across the growth window.
Dynamic feeding schedule responsive to appetite curve data
Moisture control via misting, biochar amendments, and airflow tuning
Larvae health scoring that flags stress signals (clumping, lethargy, off-odors)
Emergency SOPs for temperature excursions or feedstock anomalies
Partner with Our Nutrition Lab
Whether you need larvae optimized for aquaculture, poultry, or novel functional foods, our nutritionists can tailor a diet program and provide modeling support for your feed goals.