Climate-Controlled Rearing Racks
Multi-tier racks with automated airflow, humidity, and temperature regulation.
- Variable speed fans and HEPA filtration
- Humidification & dehumidification loops
- UV-C sanitation between cohorts
Engineered Systems
Modular Technology & Infrastructure
Nellie’s modular units integrate climate control, automation, and data systems that keep larvae thriving year-round. We deliver turnkey hardware, software, and facility design tailored to your waste stream.
IoT Enabled • Modular • Scalable
System Architecture
Inside Each Valorization Module
Smart Feedstock Intake
Grinders, mixers, and conveyors designed for safe, efficient feedstock prep.
- Load cells track mass balance and losses
- Thermal kill step options for high-risk inputs
- Automated dosing into larvae trays
Harvest & Finishing Suite
Separation, chilling, drying, and packaging integrated into a clean-zone workflow.
- Fluidized bed or low-temp dryers
- Frass screening & pelletizing equipment
- Inline metal detection & packaging QA
Automation & Data
IoT Platform & Software Stack
Our supervisory control and data acquisition (SCADA) platform connects PLCs, sensors, and cameras to deliver actionable insights. Operators access dashboards on tablets for SOP guidance, alerts, and analytics.
Sensor suite: temperature, humidity, CO₂, NH₃, VOCs, vibration, power draw
AI anomaly detection for early warning on feed conversion and welfare
Batch traceability with QR-coded bins and lot-level reporting
API integrations with ERP, MES, and sustainability platforms
Infrastructure Requirements
Footprint, Utilities, & Facility Integration
Site Specifications
Modular units adapt to warehouses, loading docks, or outdoor enclosures.
- Footprint per module: 1,200–2,500 sq ft
- Clear height requirement: 16 ft minimum
- Ambient temperature range: 50–95 °F (enclosed/insulated recommended)
Utility Profile
Utilities are engineered for efficiency and redundancy.
- Electrical: 208/480V 3-phase, 75–150 amps per module
- Water: 20–40 gpm supply, recirculated for sanitation
- Wastewater: < 2 gpm average with solids separation
- Optional heat reclaim integration
Integration & Support
Keeping Operations Running Smoothly
Commissioning & Training
Our engineers handle commissioning, verification, and intensive operator training with digital SOP libraries.
Maintenance Programs
Preventive maintenance plans, spare parts kits, and remote diagnostics minimize downtime.
Scalable Expansion
Modules can be added incrementally; software automatically integrates new capacity and analytics.
Plan Your Technical Build-Out
Request site planning guides, utility load sheets, and automation demos to understand how our technology fits your facility.